Vulcan-Hart 7595 Manual de usuario Pagina 10

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SERVICE (Cont.)
High Limit Control: The function of the High Limit Control is to
shut the unit down in the event of a thermostat failure which
would allow the cooking oil to be over heated. The operating
temperature of the High Limit Control is 450° or 50° higher than
the highest temperature allowed by the thermostat when the
thermostat is functioning properly.
In the event of a high limit "Shut Down" the entire control
system will be put out of operation, and relighting the pilot will
be required (See Instructions on Page 4).
DO NOT attempt to re-light the pilot unit the temperature
of the cooking oil has lowered to approximately 350°.
Thermostat service is indicated if the high limit Cut-Off
Persists.
The High Limit Control is located behind the manifold pipe
in the lower cabinet.
TESTING
TESTING MILLIVOLT SYSTEM "G" UNITS
Millivolt meter required for powerpile and Pilot Outage
Protection Device Tests.
1. Powerpile Test
Turn the thermostat to "OFF" Disconnect powerpile lead from
control and clamp meter leads to powerpile tip and capillary.
Plug in meter leads to 1000 MV scale Turn control lever to pilot
position and light pilot burner. Hold in manually for 2 to 4
minutes until meter needle has steadied out. Meter reading
should be no less than 150 millivolts closed circuit If less
replace the thermopile.
2. Safety Magnet
Turn thermostat to "OFF" If unit is not in operation, turn control
lever to "PILOT" position and light pilot burner. Allow 2 to 4
minutes for powerpile to reach maximum output. Turn control
lever to "OFF" to extenguish pilot Meter reading will slowly
decrease as powerpile is cooling. Read meter when drop out
clock of pilot outage protection device is heard. Replace
detection device magnet or entire valve if reading is lower than
40 MV closed circuit.
3. Thermostat Check
A. "KX" thermostat - 120 volt system used on models 7494E &
7495E.
Turn thermostat to "OFF". If unit is not in operation, turn control
lever to pilot position and light pilot burner. Allow time for
powerpile to reach maximum output. Turn control lever to "ON"
position. Turn thermostat on to temperature setting above that
of fat If main burners do not light, turn thermostat back to
"OFF". Remove front panel screws and drop front panel away
from unit to examine terminal connections to thermostat. If
loose, tighten and recheck thermostat operation. If thermostat
fails to operate main burners, jump thermostat terminals with
screwdriver blade, or by other means. If main burners then
operate, it indicates faulty thermostat.
B. "GS" thermostat for millivoltage system used on models
7594G & 7595G
Turn thermostat to "OFF" If unit is not in operation, turn control
levers to pilot position and light pilot burner. Allow time for
powerpile to reach maximum output. Turn control lever to "ON"
position. Turn thermostat on to temperature setting above that
of fat If main burners do not light, turn thermostat back to
"OFF". Test as follows:
Check for gas flow through 1/4" bleed tubes Bleed gas is
routed from safety valve to thermostat back to safety valve.
Tubes must be open for free gas flow. If tubes are open,
remove tube at outlet of thermostat and blow into this tube. If
main burners cycle on, replace the thermostat If the main
burners do not come on, replace the safety valve.
IMPORTANT: If main burner gas is on and cannot be
controlled or cycled with the thermostat, a gas leak in the bleed
gas system is indicated.
NOTE: In the event that the fat temperature reaches 450° the
high limit control will shut down the system. See High Limit
Control Instructions.
NOTE: When replacing thermostat, make sure excess capillary
tubing from bulb is coiled neatly out of burner flame areas. Do
not allow capillary lead to touch side of heat exchanger tubes.
CALIBRATION:
Each model KX electric thermostat and "GS" gas thermostat is
adjusted at the factory and calibrated on precision instruments
to control temperatures accurately. Adjustment or recalibration
is not needed unless the thermostat has been mishandled in
transit, or changed or abused while in service.
To check calibration:
1. Use a potentiometer or good grade thermometer to
determine temperature at the location where temperature
regulation is required.
114590-7
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